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100 Amp Wire Size Calculator

Ready to calculate
100A Service.
240V Feeder.
NEC 310.16.
100% Free.
Privacy Secure.

How it Works

01100 Amp Service

Main service panel, subpanel, or detached garage feeder.

02240V Feeder

Standard US residential service at 240/120V split-phase.

03Feeder Length

From utility or main panel to subpanel. Typical 50–200 ft.

04AWG Size

Typical 100A feeder: 3 AWG copper or 1 AWG aluminum.

What is a 100 Amp Wire Size Calculator?

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A 100 amp wire size calculator — also called a 100A service conductor sizer or feeder calculator — tells you the exact AWG wire you need for a 100 amp main panel, subpanel, or detached-building feeder. In US residential electrical work, a 100A service is the most common size for single-family homes built before 2000, ADUs (accessory dwelling units), detached garages with workshops, and subpanels serving basement or outdoor areas. Getting the wire size right the first time is critical: oversized wire wastes hundreds of dollars in copper; undersized wire runs hot, trips breakers, and fails inspection.

This tool uses the NEC Table 310.16 ampacity chart — the code standard adopted by every US AHJ (authority having jurisdiction) — combined with the real-world voltage-drop math electricians use daily. For a typical 100A service at 240V split-phase, the answer is 3 AWG copper at the 75°C column or 1 AWG aluminum at the same column. But the story changes when the feeder run gets long: anything over roughly 75 feet from panel to panel starts pushing the copper choice to 2 AWG, and aluminum jumps to 1/0, just to keep voltage drop under the NEC-recommended 3% for feeders.

Inputs are simple: run length (one-way), conductor material (copper or aluminum), and insulation temperature rating (60°C, 75°C, or 90°C column from Table 310.16). Output includes required AWG, calculated voltage drop percentage, ampacity margin, and whether the result is code-minimum or upsized for drop. Great for homeowners planning a service upgrade, electricians estimating a job, or building departments verifying a permit application.

This calculator handles the classic 100A residential scenarios: main panel to main breaker, main panel to detached-building subpanel (shop, garage, ADU), and 100A feeders to commercial tenant spaces. For services larger than 100A (200A, 400A) or three-phase applications, use the main wire-size calculator instead.

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How the 100A Wire Size Calculator Works

100A locked as current preset.
Voltage: 240V (US residential split-phase).
Enter feeder distance: main panel to subpanel in feet.
Pick copper vs aluminum: affects size class.
Get AWG: minimum size passing both ampacity + voltage drop.

100A Wire Size Formula

NEC 310.16 ampacity table at 75°C:

  • 3 AWG copper = 100A ampacity (baseline)
  • 1 AWG aluminum = 100A ampacity (baseline)

For long runs, voltage drop math: cmils = (2 × K × L × 100) ÷ maxDrop. Keep under 5% for feeders.

Real-World Example

Example: 100A Feeder, 150 ft, Aluminum

100A subpanel, 150 ft feeder run, aluminum (cheaper for long runs), 5% max drop = 12V.

  • Min cmils = (2 × 21.2 × 150 × 100) ÷ 12 = 53,000 cmils
  • 2 AWG Al = 66,360 cmils → passes, but ampacity only 90A (aluminum)
  • 1/0 Al = 105,600 cmils → 120A ampacity → passes both

Always upsize one AWG class for long aluminum feeders.

100A use cases

1
Main service entrance: 100A panel in a small home or ADU.
2
Subpanel feeder: garage, shop, or ADU subpanel.
3
Detached building: barn, workshop, guest house.
4
Generator transfer: 100A whole-house transfer switch.
5
Pool panel: GFCI-protected 100A pool subpanel.

100A Wire Size by Distance

DistanceCopper (75°C)Aluminum (75°C)
Under 50 ft3 AWG1 AWG
50-100 ft3 AWG1 AWG
100-150 ft2 AWG1/0 AWG
150-200 ft1 AWG2/0 AWG
200+ ft1/0 AWG3/0 AWG

Key Takeaways

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Sizing a 100A feeder correctly is the single most important electrical decision in a service upgrade or detached-building wire pull. The default answer — 3 AWG copper or 1 AWG aluminum — works for short runs under 75 feet, but any longer pull demands a voltage-drop check. The calculator handles this automatically: enter the actual panel-to-panel distance and it tells you whether you can stay with the baseline or need to upsize to 2 AWG copper / 1/0 aluminum.

Beyond the wire itself, a 100A feeder pull requires a matched neutral (same size as the hots), a ground wire per NEC 250.66 (typically 8 AWG copper for 100A), a properly sized conduit (1.5-inch PVC is standard for 100A feeders), and a 100A-rated disconnect if the feeder supplies a detached structure. Service-entrance wiring is permit-required work in every US jurisdiction — use this calculator to size it right, then hire a licensed electrician to pull the permit, make the connections, and handle the utility coordination.

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100A Wire Size FAQs

What size wire for 100 amp service?
3 AWG copper or 1 AWG aluminum for standard 100A service entrance at 240V, short runs. Typical service drop or feeder from meter to panel.
What size wire for 100 amp subpanel?
Same as service: 3 AWG copper or 1 AWG aluminum for under 100 ft runs. For 100-200 ft feeder to a detached garage / shop, upsize to 2 AWG copper or 1/0 aluminum for voltage drop.
Can I use 4 AWG for 100 amps?
4 AWG copper is only rated for 85A at 75°C — not sufficient for 100A. For 100A you need 3 AWG copper minimum. Using 4 AWG on 100A is a fire hazard and code violation.
What size wire for 100 amp 200 feet?
1 AWG copper or 2/0 aluminum for a 100A / 200 ft feeder. Voltage drop over that distance is significant — the upsize from the baseline 3 AWG copper costs ~2x the wire cost but prevents light flicker and appliance issues.
What size conduit for 100A wire?
1-inch EMT or PVC fits 3-wire 3 AWG THHN comfortably. For 4-wire (3 hots + neutral, or 2 hots + neutral + ground) go to 1.25-inch. Always check conduit fill tables for your specific wire and count.
What is the cheapest wire for 100A service?
Aluminum is significantly cheaper than copper for 100A service — about 40-60% of the cost. Use AA-8000 series aluminum or SER cable for service entrance. Copper is standard for subpanel feeders and branch circuits.
What breaker size for 100A wire?
100A 2-pole main breaker matches the 100A wire. Never upsize the breaker on undersized wire.
Can I run 100A feeder underground?
Yes — use USE (underground service entrance) cable or individual THWN conductors in PVC conduit. Burial depth per NEC 300.5: 24 inches for residential 120/240V direct-burial, 18 inches in rigid conduit, 6 inches under concrete.
Do I need a ground rod for 100A subpanel?
In a detached building, yes — NEC 250.32 requires a grounding electrode at the subpanel. Not required for subpanels in the same building as the main panel. Ground rod must be bonded to the subpanel ground bus.
What is 100A service enough for?
100A is sufficient for a typical small-to-medium 1200-1800 ft² home with gas heat, gas cooking, and no EV charger. Not sufficient for electric heat, heat pump with aux, EV charging, or all-electric new construction — those need 150-200A service.

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Disclaimer

Educational reference. Service-entrance and feeder wire sizing is permit-required work. Always hire a licensed electrician and pull the permit.