Electrolysis Calculator
How it Works
01Pick the Element
12 common species (Ag, Cu, Ni, Au, Fe, Zn, H₂, Na, K, O₂, Al) auto-fill Z = M / (n·F).
02Enter Current I
DC current through the cell in amps, mA, or kA. Constant-current operation assumed.
03Enter Time t
Duration in seconds, minutes, hours, or days. Charge Q = I × t.
04Get Mass Deposited
Faraday's first law: m = Z × Q. Output in g, kg, or mg with energy / power summary.
What is an Electrolysis Calculator?
The electrochemical equivalent Z is computed from the element-and-half-reaction-specific formula Z = M / (n × F) where M is the molar mass (g/mol), n is the number of electrons transferred per ion (the valency), and F is the Faraday constant (96,485 C/mol — the charge of one mole of electrons). The calculator auto-fills Z for 12 common species spanning the most-deposited metals and gases in industry and chemistry teaching: Silver (Z = 1.118 µg/C, the historical "silver coulometer" reference), Copper (3.29 µg/C, the most-deposited metal globally — annual industrial Cu electrowinning ~5 million tonnes), Nickel (3.04 µg/C, matching the screenshot example of 3.04×10⁻⁷ kg/C), Gold, Iron, Zinc, Hydrogen, Sodium, Potassium, Oxygen, Aluminum, plus a Custom mode for any species not in the list.
Output gives theoretical mass deposited at 100% current efficiency in g / kg / mg, total charge passed in C / kC / Ah, moles of metal deposited (Q/(n·F)), and a theoretical energy estimate based on the standard reduction potential E0 — useful for sizing electroplating baths, electrowinning cells, hydrogen-generation electrolyzers, and electrochemistry teaching demonstrations. Designed for electrochemistry students, electroplating shops, electrowinning process engineers, hydrogen-economy / clean-energy engineers, and analytical chemistry coulometry workflows, the tool runs entirely in your browser — no account, no data stored.
Pro Tip: Pair this with our Serial Dilution Calculator for analytical-chemistry standard preparation, our Buffer pH Calculator for electrolyte preparation, or our Molarity Calculator for electrolyte stock preparation.
How to Use the Electrolysis Calculator?
How is mass deposited calculated?
Faraday's First Law of Electrolysis (1834) is one of the bedrock quantitative results in electrochemistry — the mass of substance deposited or liberated at an electrode is directly proportional to the total charge passed through the cell. The proportionality constant is the electrochemical equivalent, Z, which depends on the element, its valency, and the Faraday constant.
Source: Faraday, M. (1834). "Experimental Researches in Electricity, Seventh Series." Philosophical Transactions of the Royal Society of London, 124. Modern formalisation in CRC Handbook of Chemistry and Physics, IUPAC Quantities, Units and Symbols in Physical Chemistry.
Faraday's First Law
For an electrolysis cell with constant current I (A) operated for time t (s):
Q = I × t (total charge in coulombs)
m = Z × Q = Z × I × t (mass deposited in kg)
n = Q / (z × F) (moles deposited; z = ion valency, F = 96,485 C/mol)
Electrochemical Equivalent Z
Z is element-and-reaction-specific:
Z = M / (n × F) (kg per coulomb)
where M is the molar mass (kg/mol — note: convert from g/mol by dividing by 1000), n is the valency (electrons transferred per ion), and F = 96,485 C/mol is the Faraday constant.
For Nickel: M = 58.69 g/mol = 0.05869 kg/mol; n = 2 (Ni²⁺ + 2e⁻ → Ni); Z = 0.05869 / (2 × 96485) = 3.04 × 10⁻⁷ kg/C = 0.000000304 kg/C.
Electrochemical Equivalents — Common Species
- Silver (Ag⁺ + e⁻ → Ag): M = 107.87 g/mol, n = 1, Z = 1.118 × 10⁻⁶ kg/C = 1.118 mg/C. The historical "silver coulometer" used Z(Ag) as the reference standard for measuring charge.
- Copper (Cu²⁺ + 2e⁻ → Cu): Z = 3.294 × 10⁻⁷ kg/C = 0.3294 mg/C. Most-deposited metal industrially; ~5 million tonnes/yr globally.
- Nickel (Ni²⁺ + 2e⁻ → Ni): Z = 3.04 × 10⁻⁷ kg/C. Used in batteries and decorative plating.
- Gold (Au³⁺ + 3e⁻ → Au): Z = 6.81 × 10⁻⁷ kg/C. Decorative and electronics plating.
- Iron (Fe²⁺ + 2e⁻ → Fe): Z = 2.89 × 10⁻⁷ kg/C.
- Zinc (Zn²⁺ + 2e⁻ → Zn): Z = 3.39 × 10⁻⁷ kg/C. Industrial electrowinning at 88-94% efficiency.
- Hydrogen (2H⁺ + 2e⁻ → H₂): Z = 1.045 × 10⁻⁸ kg/C. The lightest plating species; key for clean-energy hydrogen production.
- Sodium (Na⁺ + e⁻ → Na): Z = 2.38 × 10⁻⁷ kg/C. Down's cell (molten NaCl) for industrial Na production.
- Aluminum (Al³⁺ + 3e⁻ → Al): Z = 9.32 × 10⁻⁸ kg/C. Hall-Héroult process; ~15 kWh/kg energy intensity.
Worked Example — Nickel Plating
Plate nickel onto a steel substrate at 5 A for 30 min:
- Q = I × t = 5 A × 1800 s = 9000 C.
- m = Z × Q = 3.04 × 10⁻⁷ × 9000 = 2.74 × 10⁻³ kg = 2.74 g of Ni.
- Moles = Q / (n·F) = 9000 / (2 × 96485) = 0.0466 mol.
- At 95% current efficiency (typical for Watt's bath): actual mass = 2.74 × 0.95 = 2.60 g.
- If plating onto 100 cm² substrate at uniform thickness: with Ni density 8.9 g/cm³, thickness = 2.60 / (100 × 8.9) = 2.92 × 10⁻³ cm = 29.2 µm nickel coating.
Why Real Cells Are Less Efficient
Faraday's law gives the THEORETICAL maximum at 100% current efficiency. Real cells lose efficiency to side reactions:
- Hydrogen evolution at the cathode: for less-noble metals (Zn, Fe, Ni, Cr), some current goes to 2H⁺ + 2e⁻ → H₂ instead of metal deposition. This is the dominant inefficiency in chrome plating (10-25% Faradaic efficiency).
- Oxygen evolution at the anode: the inverse problem at the anode in many electrowinning cells; can also reoxidize freshly-deposited metal at the cathode if the cell isn't designed properly.
- Re-dissolution of deposited metal: in stop-start operation or with poor anode-cathode separation, freshly-plated metal can dissolve back into solution.
- Side products from impurities: trace ions (Pb, Sb, As) in copper electrolyte cause rough deposits and lower efficiency.
Typical industrial current efficiencies: Cu electrowinning 85-92%; Zn electrowinning 88-94%; Ni in Watt's bath 95-99%; chromium 10-25%; aluminum (Hall-Héroult) 92-96%; chlor-alkali 96-98%. Always multiply theoretical mass by your empirical current efficiency.
Voltage and Energy in Real Cells
The theoretical minimum voltage is given by the standard cell potential (E0) for the overall reaction. Real cells need substantially more:
- Standard E0: the thermodynamic minimum (e.g. 1.23 V for water electrolysis at 25 °C, 1.7 V for Hall-Héroult Al).
- Cathode overpotential η_c: kinetic activation energy at the cathode (typically 50-300 mV for active metals, much higher for H₂ on inert electrodes).
- Anode overpotential η_a: usually larger than cathode (300-600 mV typical for O₂ evolution).
- IR drop: ohmic loss in electrolyte, contacts, busbar — often 50-80% of total cell voltage in industrial cells with low-conductivity electrolytes.
- Concentration polarization: additional loss at high current density when ion supply to electrode surface is mass-transport limited.
Practical voltages: Cu electrowinning ~2 V (vs E0 = 0.34 V); Hall-Héroult Al ~4-5 V (vs E0 = 1.7 V); water electrolysis 1.7-2.0 V (vs E0 = 1.23 V); chlor-alkali ~3-4 V (vs E0 = 2.2 V).
Electrolysis – Worked Examples
- Q = 1 A × 3600 s = 3600 C = 1.000 Ah.
- m = Z × Q = 1.118×10⁻⁶ × 3600 = 4.025×10⁻³ kg = 4.025 g of silver.
- Until 1948, the silver coulometer was the official BIPM definition of charge: 1 coulomb = exactly 0.001118 g of Ag deposited.
- Modern SI defines the coulomb based on the elementary charge (1 C = 6.241 × 10¹⁸ e), but the silver-coulometer measurement is still accurate to ~1 ppm.
Example 2 — Copper Electrowinning Cell. A commercial Cu cell operates at 30,000 A for 24 hours.
- Q = 30,000 × 86,400 = 2.592×10⁹ C = 720,000 Ah.
- Theoretical m = 3.294×10⁻⁷ × 2.592×10⁹ = 854 kg of Cu/day.
- At 90% current efficiency: actual = 769 kg/day = ~280 tonnes/year per cell.
- At 2 V cell voltage: power = 30,000 × 2 = 60 kW; energy = 60 kW × 24 hr = 1,440 kWh/day.
- Energy intensity: 1440 / 769 = 1.87 kWh/kg Cu — modern Cu electrowinning is impressively efficient (vs ~15 kWh/kg for Al).
Example 3 — Hydrogen Production Electrolyzer. 50 MW PEM electrolyzer operating at 1.8 V cell voltage, producing H₂ at 75% Faradaic efficiency.
- Total cell current = 50×10⁶ / 1.8 = 27.8×10⁶ A across all cells in series.
- Per second: Q = 27.8×10⁶ × 1 = 27.8 MC.
- Theoretical H₂: m = 1.045×10⁻⁸ × 27.8×10⁶ = 0.290 kg/s.
- At 75% efficiency: actual H₂ = 0.218 kg/s = 18.8 tonnes/day = ~6,860 tonnes/year.
- Energy intensity: 50,000 kW / (0.218 × 3600) = 63.7 kWh/kg H₂ — typical for PEM (lower for alkaline at ~50 kWh/kg, much lower for theoretical 33 kWh/kg minimum).
Example 4 — Decorative Gold Electroplating. Gold-plate a watch case at 0.5 A for 10 minutes from a citrate-cyanide bath.
- Q = 0.5 × 600 = 300 C.
- Theoretical m = 6.81×10⁻⁷ × 300 = 2.04×10⁻⁴ kg = 0.204 g = 204 mg of gold.
- At 99% current efficiency (typical Au baths): actual = 202 mg.
- If watch case has 30 cm² plated area at uniform thickness, with Au density 19.3 g/cm³: thickness = 0.202 / (30 × 19.3) = 3.5×10⁻⁴ cm = 3.5 µm gold layer.
- Cost at $80/g pure gold: ~$16 of gold consumed (much more in commercial bath operation due to drag-out, side reactions, and bath maintenance).
Example 5 — Hall-Héroult Aluminum Cell. Industrial cell operating at 350 kA for 24 hours.
- Q = 350,000 × 86,400 = 3.024×10¹⁰ C.
- Theoretical Al: m = 9.32×10⁻⁸ × 3.024×10¹⁰ = 2,818 kg = 2.82 tonnes/day per cell.
- At 95% current efficiency: actual = 2,677 kg/day = ~977 tonnes/year per cell.
- Cell voltage 4.5 V; power = 350,000 × 4.5 = 1,575 kW per cell; daily energy = 37,800 kWh.
- Energy intensity: 37,800 / 2,677 = 14.1 kWh/kg Al — close to modern industry best (13-15 kWh/kg). Theoretical minimum is ~6 kWh/kg, but kinetic and ohmic losses dominate.
- A typical Al smelter has 200-300 cells in series pulling 700,000+ amps total — among the largest electrical loads in any industry.
Who Should Use the Electrolysis Calculator?
Technical Reference
Historical Context. Michael Faraday published his First and Second Laws of Electrolysis in 1834 (Phil. Trans. Royal Society 124). The First Law: mass deposited is proportional to charge passed. The Second Law: equivalent masses of different elements are deposited by the same charge — m₁/m₂ = E₁/E₂ where E = M/n is the equivalent weight. Together they imply the existence of a universal "electrochemical equivalent" — a precursor concept to the elementary charge (e ≈ 1.602×10⁻¹⁹ C, formally defined in 2019 SI as exact). The Faraday constant F = N_A × e = 96,485.33212... C/mol is one of the most-precisely-known constants in physics.
The Faraday Constant F. F = 96,485.33212 C/mol is the charge of one mole (Avogadro's number, N_A = 6.022×10²³) of electrons. Equivalently, F = 26.8 Ah/mol (= 96,485 / 3,600). Mnemonic check: 1 mole of any singly-charged ion (n = 1) requires F = 96,485 C to deposit; 1 mole of doubly-charged (n = 2) requires 2F = 192,970 C; 1 mole of triply-charged (n = 3) requires 3F = 289,455 C.
Z Values for Common Half-Reactions:
- Silver (Ag⁺ + e⁻ → Ag, n=1): Z = 107.868 / (1 × 96485) = 1.118×10⁻³ g/C = 1.118 mg/C. The historical "silver coulometer" reference.
- Copper (Cu²⁺ + 2e⁻ → Cu, n=2): Z = 63.546 / (2 × 96485) = 3.294×10⁻⁴ g/C = 0.3294 mg/C. Industrial standard.
- Cuprous Cu (Cu⁺ + e⁻ → Cu, n=1): Z = 6.589×10⁻⁴ g/C — used in cuprous-based plating baths (rare).
- Nickel (Ni²⁺ + 2e⁻ → Ni, n=2): Z = 58.6934 / (2 × 96485) = 3.04×10⁻⁴ g/C.
- Gold (Au³⁺ + 3e⁻ → Au, n=3): Z = 196.967 / (3 × 96485) = 6.81×10⁻⁴ g/C.
- Aurous Au (Au⁺ + e⁻ → Au, n=1): Z = 2.04×10⁻³ g/C — common in cyanide gold-plating baths.
- Iron — ferrous (Fe²⁺ + 2e⁻ → Fe, n=2): Z = 2.89×10⁻⁴ g/C.
- Iron — ferric (Fe³⁺ + 3e⁻ → Fe, n=3): Z = 1.93×10⁻⁴ g/C.
- Zinc (Zn²⁺ + 2e⁻ → Zn, n=2): Z = 3.39×10⁻⁴ g/C.
- Hydrogen (2H⁺ + 2e⁻ → H₂, n=2): Z = 2.016 / (2 × 96485) = 1.045×10⁻⁵ g/C = 10.45 µg/C.
- Oxygen (2H₂O → O₂ + 4H⁺ + 4e⁻, n=4): Z(O₂) = 31.998 / (4 × 96485) = 8.29×10⁻⁵ g/C — anode product in water electrolysis.
- Sodium (Na⁺ + e⁻ → Na, n=1): Z = 2.38×10⁻⁴ g/C.
- Potassium (K⁺ + e⁻ → K, n=1): Z = 4.05×10⁻⁴ g/C.
- Aluminum (Al³⁺ + 3e⁻ → Al, n=3): Z = 9.32×10⁻⁵ g/C.
- Magnesium (Mg²⁺ + 2e⁻ → Mg, n=2): Z = 1.26×10⁻⁴ g/C — molten MgCl₂ electrolysis.
- Lithium (Li⁺ + e⁻ → Li, n=1): Z = 7.19×10⁻⁵ g/C — molten LiCl-KCl electrolysis.
- Chromium (Cr⁶⁺ + 6e⁻ → Cr, n=6, hexavalent chrome plating): Z = 8.98×10⁻⁵ g/C — but real chrome plating runs at 10-25% Faradaic efficiency, so apparent Z is much lower.
Industrial Current Efficiencies (Empirical):
- Copper electrowinning (CuSO₄ acid bath): 85-92%. Losses to H₂ co-evolution (~5%), impurity reduction (~3%), and short-circuiting cathode-to-anode contact in operational cells.
- Copper electrorefining (anode → cathode purification): 95-99%. Higher than electrowinning because anode dissolves at near-100% efficiency too.
- Zinc electrowinning (acid sulfate): 88-94%. Hydrogen evolution is the dominant loss; bath additives (gum arabic, glue) suppress H₂.
- Nickel plating (Watt's bath, sulfate-chloride): 95-99%. Among the most-efficient industrial plating processes.
- Chromium plating (chromic acid + sulfate catalyst): 10-25%. Most current goes to H₂ evolution; the inefficiency is intrinsic to hexavalent-chrome chemistry. Trivalent-chrome plating (developed since 1990s) achieves 50-70% efficiency.
- Aluminum (Hall-Héroult): 92-96%. Losses to back-reaction at cathode (Al + 3CO₂ → Al₂O₃ + 3CO) and side-reactions with cell carbon.
- Hydrogen production — alkaline electrolyzer: 70-80% Faradaic; voltage efficiency 60-70%; round-trip energy efficiency 50-65%.
- Hydrogen production — PEM electrolyzer: 80-90% Faradaic; voltage efficiency 70-80%; total round-trip 65-75%.
- Hydrogen production — SOEC (high-temp solid-oxide): 90-95% Faradaic; voltage efficiency 85-95%; total 80-90% — highest efficiency but operating challenges.
- Chlor-alkali (membrane cell): 96-98%. Modern membrane cells are essentially the cleanest large-scale electrolysis.
Voltage Components in Industrial Cells:
- Standard cell potential E0 (thermodynamic minimum): e.g. 1.23 V for water, 1.7 V for Hall-Héroult, 0.34 V for Cu²⁺/Cu, 2.21 V for chlor-alkali.
- Overpotentials η_a + η_c (kinetic activation): 100-600 mV total for active electrode-electrolyte combinations; up to 1+ V for slow kinetics or inert electrodes.
- IR drop (ohmic resistance): often 0.5-2 V in industrial cells with low-conductivity electrolytes (e.g. molten cryolite for Al). Reduces with electrolyte conductivity, electrode separation, and operating current density.
- Concentration polarization (mass-transport limit): at high current density, ion supply to electrode surface becomes rate-limiting; manifests as additional voltage drop at >50-70% of limiting current density.
Practical industrial cell voltages: Cu electrowinning ~2.0 V (vs E0 = 0.34 V); Zn electrowinning ~3.3 V (vs E0 = -0.76 V, but standard cell potential is the difference H₂O/O₂ at anode minus Zn at cathode = ~2 V); Al Hall-Héroult ~4-5 V (vs E0 ~1.7 V); water electrolysis (alkaline) 1.85-2.05 V (vs E0 = 1.23 V); chlor-alkali ~3.0-3.8 V (vs E0 = 2.21 V).
Energy Intensity Benchmarks:
- Aluminum (Hall-Héroult): 13-15 kWh/kg (industry best 12.5; theoretical minimum 6.0). The single largest electrical load per unit mass of any commodity metal.
- Copper electrowinning: 1.7-2.5 kWh/kg.
- Zinc electrowinning: 3.0-3.5 kWh/kg.
- Nickel electrowinning: 3.5-4.5 kWh/kg.
- Chrome plating: 5-15 kWh/kg of Cr deposited (poor due to low Faradaic efficiency).
- Hydrogen — alkaline electrolyzer: 50-55 kWh/kg H₂ (theoretical minimum 33 kWh/kg).
- Hydrogen — PEM electrolyzer: 53-60 kWh/kg.
- Hydrogen — SOEC: 35-45 kWh/kg (closest to theoretical).
- Chlor-alkali: 2,500-2,900 kWh/tonne Cl₂ (modern membrane cells).
Key Takeaways
Frequently Asked Questions
What is the Electrolysis Calculator?
Designed for electrochemistry students, electroplating shops, electrowinning process engineers, hydrogen-economy / clean-energy engineers, and analytical-chemistry coulometric workflows.
Pro Tip: Pair this with our Serial Dilution Calculator for analytical-chemistry standard preparation.
What is Faraday's First Law of Electrolysis?
What is the electrochemical equivalent Z?
How is the calculator's mass output the THEORETICAL maximum?
What's the Faraday constant?
Why is real cell voltage higher than the standard E0?
How much energy does industrial-scale electrolysis use?
Why is chrome plating so inefficient?
Can I use the calculator for batteries?
What does 'Custom' element mode do?
How do I check the calculator's output is right?
Disclaimer
Faraday's law gives the THEORETICAL maximum mass deposited at 100% current efficiency. Real electrolysis cells operate at 60-99% current efficiency depending on species, electrolyte, current density, temperature, and side reactions (notably hydrogen evolution at the cathode for less-noble metals like Zn, Fe, Ni, and oxygen evolution at the anode). For copper electrowinning, expect 85-92% efficiency; zinc 88-94%; nickel 95-99%; chrome plating 10-25%; aluminum (Hall-Héroult) 92-96%. Multiply theoretical mass by empirical current efficiency. The calculator does not account for IR drop, overpotentials, concentration polarization, electrode area effects, or surface roughness on plating quality. For industrial cell design, consult a process engineer and verify with empirical bench-scale tests. Source data: Faraday (1834) Phil. Trans. Royal Society 124, IUPAC atomic masses, CRC Handbook of Chemistry and Physics, standard electrochemistry textbooks (Bard & Faulkner, Newman & Thomas-Alyea).